| Customization: | Available |
|---|---|
| Application: | Appliance Industry |
| Coating Type: | Anti-corrosion Coating |
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Full process automated processing: Achieves unmanned continuous operation of oven enamel components through the stages of "degreasing, pre-treatment film formation, drying, precise coating, high-temperature curing, cooling, and inspection." Key processes are free from manual intervention, preventing issues such as uneven coating thickness and insufficient drying that can result from human operation, thereby ensuring batch production consistency. |
Multi-component compatible production: The dual-mode design of "wet automatic spray coating and dry automatic electrostatic spray coating" enables simultaneous adaptation to various shaped components, such as oven liners, door panels, and grill racks. It supports the storage of process recipes for over 10 oven models, allowing for one-touch switching of workpiece parameters (e.g., liner dimensions, coating thickness), thereby meeting the needs of multi-variety mixed-line production. |
Precise process parameter control: The PLC system continuously monitors critical parameters such as degreasing temperature and concentration, spray coating flow rate, and firing temperature. It automatically adjusts the equipment operation status, for instance, by changing the spray coating speed in response to the workpiece curvature and adjusting the firing time according to the part thickness. This ensures that the enamel layer adhesion and gloss of each component meet the required standards (Gloss ≥90GU, in compliance with GB/T 13452.2). |
Quality traceability and environmental compliance: A distinct traceability QR code and FRD system can be allocated to each component, which automatically documents comprehensive process data (including spray enameling parameters, firing temperature and duration, inspection outcomes), facilitating data inquiry for over a year and data export. |
Quality traceability and environmental compliance:The environmental module effectively manages wastewater, exhaust gas, and particles produced during the production process, conforming to rigorous domestic and international standards without the necessity for additional environmental equipment. |
Appliance - specific design: Customized for the characteristics of "diverse forms and high safety requirements" of oven components, specific automatic spray - coating processes and high - temperature firing curves are designed for casing and flat panels. During the firing process, liners undergo an extended high - temperature curing period to strengthen the enamel adhesion under high - temperature usage conditions, thus addressing the issue of "poor adaptability" associated with traditional universal production lines. |
Modular and easily expandable: Each functional module can be independently separated and combined. Production capacity can be increased by adding enameling units; the range of applicable product categories can be expanded by incorporating specialized enameling modules, such as for grill racks, without the need to replace the entire line. This extends the equipment's lifespan and reduces subsequent upgrade costs. For instance, expanding an oven production line from household to commercial demand requires only adjustments to furnace temperature parameters and conveyor speed. |
Easy operation & maintenance: Equipped with a graphical touch screen interface, pre-set with common process templates for oven components (e.g., 60L liner, built-in oven panel). New operators can work independently after just 2 hours of training. Core components (e.g., enameling pumps, radiant tubes) utilize a modular design, with replacement times ≤1.5 hours. The daily average equipment failure rate is ≤0.05%, reducing downtime losses. |
Intelligent monitoring: TIMS's automated, intelligent, and informatized enamel production line utilizes PLC and touch screens to display and monitor data in real-time, including conveyor speed, furnace temperature, various pressures, production capacity, and safety. Abnormal situations, such as temperature exceedance or enameling material shortages, trigger both audible and visual alarms. Additionally, the system records maintenance cycles for core components, including spray guns and heating elements. |
High efficiency & low consumption: TIMS's automated, intelligent, and informatized enamel production line features full-process automation, a short design cycle, refined organization, and experienced workers. These elements contribute to a reduced lead time for production, installation, and commissioning, automated production with fewer staff or unmanned production, efficient energy conversion, waste heat recovery, and coating material recycling. |
Consequently, TIMS's enamel production lines achieve low energy consumption, reduced labor costs, and high material recovery rates |
High automation and stability: TIMS's automated, intelligent, and informatized enamel production line ensures full-process automation. This includes robotic automatic loading, robotic automated production, robotic automated changeover for flexible production, robotic automatic transfer, and robotic automatic unloading. These features enable a less-headcount or even unmanned "one-piece flow AI intelligent" production. |
Excellent Enamel Quality: Wet enameling employs automatic flow coating, roll coating, or spray coating, while dry enameling utilizes automatic electrostatic spraying to ensure a uniform coating. The high-temperature firing furnace features temperature control precision within ±3°C, guaranteeing high firing quality. The resulting enamel layer is uniform and smooth, with outstanding impact resistance, acid and alkali resistance, and adhesion of ≥5N/cm, meeting the ASTM D3359 standard. |
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