Ultra-Smooth Coating Film Compressor Water Testing & Electrophoresis Vacuum Production Line

• Customization: Available
• Application: Aerospace Industry, Appliance Industry, Automotive Industry, Construction Industry, Electronics Industry, Furniture Industry
• Coating Type: Electrostatic Coating
• Heating system: Diesel, electric, gas, LPG
• Warranty: One-Year Warranty
• Weight: 50-500 Tons
• The Type of E-Coat (Cathodic or Anodic): According to The Material of The Buyer's Workpiece
• Dimensions: Typically Ranging From 40 to 150 Meters
• Applicable Workpieces: Conductive Metal Workpieces
• Voltage/Frequency: 440/380V/50Hz, 220V/60Hz, Customizable.
• Salt Spray Resistance: ≥500 Hours (ASTM B117 Standard)
• Shipping Methods: Sea Freight and Rail Transport
• Transport Package: Cartons/Waterproof Plastic Film/Wooden Pallets
• Specification: CUSTOM
• Trademark: TIMS
• Origin: Dongguan, China
• HS Code: 8424899990
• Production Capacity: 76sets/ Year

Product Description

Product Description

Basic Information

Product Name: Electrophoretic Coating Line

Product Material: The e-coat tank is constructed from Q235, featuring a 5mm carbon steel plate lined with a 6mm FRP anti-corrosion layer, capable of withstanding a 20,000V DC breakdown voltage in dry conditions. The hangers are equipped with insulating sleeves and conductive brushes. The curing oven's inner chamber is made of galvanized sheet or stainless steel (304), with 150mm of rock wool insulation. The ultrafiltration membranes are of the imported American spiral-wound type.

Dimensions: The production line's total length can be customized to suit the buyer's capacity needs, typically ranging from 40 to 150 meters. The e-coat tank's dimensions are as follows: length varies from 8 to 20 meters, width from 2 to 3 meters, and height from 2.5 to 5 meters. The maximum size of the workpiece that can be accommodated is also customizable, with typical dimensions being a length of 1000 millimeters, width of 1500 millimeters, and height of 4000 millimeters.

Weight: Total weight is 50-500 tons (depending on number of tanks, curing oven length).

Customization: The type of e-coat (cathodic or anodic) can be customized according to the material of the buyer's workpiece (steel/iron, aluminum/non-ferrous). The number of tanks, curing parameters, and wastewater treatment modules are adjustable.

Applicable Workpieces: Conductive metal workpieces, (such as auto parts, appliance components, and hardware fasteners, particularly suitable for workpieces with complex geometries (blind holes and recesses).

Voltage/Frequency: 440/380V/50Hz, 220V/60Hz, customizable. The total installed power varies depending on the configuration, typically ranging from 100 to 1500 kW.

Capacity: Standard: 1 million units/year (Can be increased to 1-5 million units/year based on buyer's requirement).

Coating Performance: Salt spray resistance ≥500 hours (ASTM B117 standard), paint utilization ≥95%.

Warranty: Full system warranty 1 year, lifelong technical support and spare parts supply.

Certifications: CE, ISO9001, SGS

Packaging and Shipping Methods

· Packaging: Tank sections are packaged with waterproof plastic film and secured onto wooden pallets; hangers and UF modules are placed in cartons with foam protection; curing ovens and control cabinets are shipped in modular form. The shipment includes installation drawings, chemical formulas, and an operation manual.

· Shipping Methods: Sea freight and rail transport (are suitable for complete lines. Tanks must be protected from severe impacts; UF membranes are shipped separately in shock-proof packaging. On-site installation, commissioning, and chemical ratio guidance are provided.

Product Advantages

Zero VOC Emissions: Utilizes 100% solid powder coatings. The exhaust from the curing oven undergoes treatment, resulting in zero volatile organic compound (VOC) emissions

High Powder Utilization Rate: Equipped with electrostatic spray guns (utilizing corona charging technology, achieving a powder utilization rate of ≥95%.

Excellent Coating Performance: Produces uniform coatings with high impact, corrosion, chemical, and UV resistance coatings for demanding environments.

Smart & Efficient: PLC and touchscreen control enable real-time monitoring of conveyor speed, curing temperature, and powder flow, with automatic alarms for any abnormalities. It supports rapid color changes (10-15 minutes), facilitating adaptation to multi-variant production.

High Efficiency, Energy Saving & Environmental Protection: TIMS' powder coating lines utilize high-efficiency insulation materials and waste heat recovery systems, complemented by TIMS patented technologies(Powder Line Exhaust Heat Utilization System CN ZL 202222652871.4; Oven Exhaust Secondary Heat Utilization System CN ZL 202423315073.8), which reduce heat loss by 28% compared to traditional equipment. This results in a 28% decrease in energy consumption. 

Oil-Water Separation Technology: TIMS' pre-treatment equipment utilizes patented automatic oil-water separation technology (Patent No.: CN ZL 202222652869.7), reducing degreaser and rinse water consumption by approximately 50%. This saves chemicals and lowers wastewater treatment costs, reducing production costs and improving product quality.

Counter-Current Rinsing System: TIMS' pre-treatment equipment employs a mature counter-current design, reducing rinse water usage and discharge volume, thereby saving on wastewater treatment costs. Most factories report rinse water savings exceeding 30%.

Product Overview

Product Composition:Workpiece conveyor system (including conductive hangers and automatic conveyors), pre-treatment system (degreasing, conversion coating, rinsing, and drying), e-coat system (comprising a tank, rectifier, paint circulation, and UF system), post-coat rinsing (UF rinse and DI water rinse), paint curing oven (tunnel type with electric/gas heating), exhaust treatment (catalytic combustion), wastewater treatment (neutralization and RO device), and electrical control system.

Product Functions

Provides high-precision, high-corrosion-resistant electrocoating for conductive metal workpieces. Cleans the surface through pre-treatment, deposits paint uniformly via electrophoresis, recovers excess paint through post-rinsing, and cures the coating for a decorative and functional finish, ideal for automotive, appliances, hardware, and more

Product features

Superior Coating Uniformity: Electrophoretic deposition technology ensures that charged coating particles are uniformly adhered to the surface of the workpiece under the influence of an electric field. This results in even coverage, including in blind holes and recesses, effectively eliminating the "edge effect." The thickness deviation is ≤5%.

Strong Resistance to Corrosion: The formation of a dense, pinhole-free coating provides over 500 hours of salt spray resistance, significantly surpassing traditional spraying methods (300-400 hours). This makes it highly suitable for harsh corrosive environments, such as those encountered in automobiles and outdoor equipment.

Environmentally Friendly and Efficient: Utilizes water-based paint (low VOC). Closed-loop paint circulation ensures a utilization rate of at least 95%. Integrated UF/RO systems facilitate water recycling.

Intelligent Control: The PLC controls the rectifier to achieve digital voltage and current regulation, automatically monitoring parameters such as pH, temperature, and solid content in the electrophoresis tank to ensure stable coating quality. It supports the storage and traceability of production data, facilitating quality control.

Flexible Configuration: Cathodic E-coat (for steel/iron) and Anodic E-coat (for aluminum/non-ferrous) options are available, allowing for selection based on the workpiece material and performance requirements.

Low-Cost Operation and Maintenance: Key components, such as UF membranes and hangers, are durable and can last for an extended period without the need for replacement. An automatic chemical dosing system reduces labor intervention and lowers operational costs.

Strong Compliance: The treated exhaust and wastewater meet discharge standards and comply with EU/China environmental regulations. Supporting enterprises meet the requirements of green production.

Company Profile

ABOUT US

TIMS Group Company was founded in 2003. It is a professional company engaged in the research and development, manufacturing, sales and service of high-end enamel equipment, intelligent enamel production line equipment, intelligent coating production line equipment, intelligent spraying, high-temperature enamel firing equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise in Guangdong Province, specialized and special new enterprise in Guangdong Province, gazelle enterprise in Guangdong Province, standardized enterprise in Guangdong Province, innovative small and medium-sized enterprise in Guangdong Province, and member unit of China Hardware Products Association Metal and Non-metal Coatings Committee for Metal and Non-metal Coatings.

After years of development, TIMS strategic layout has been formed with Shenzhen Qinhai TIMS Technology as its headquarters and Dongguan TIMS and Hubei TIMS manufacturing bases. The Dongguan manufacturing base is located in Dongguan City, Guangdong Province, with a factory building area of 15,000 square meters. The Hubei Manufacturing Base is located in Yunmeng Economic Development Zone, Xiaogan City, Hubei Province, covering an area of 100,000 square meters.

Until now, we have 93 utility model patents, 31 invention patents, and 33 invention patents under application. TIMS has won one second prize for scientific and technological progress of the China Light Industry Federation, one software copyright and three registered trademarks. TIMS's "Intelligent Pre-treatment Coating Production Line", "Intelligent Cleaning Production Line for Water Heater Inner Tank", "Intelligent Enamel Firing Production Line for Water Heater Inner Tank" and "Intelligent Enamel Firing Production Line for Water Heater Inner Tank" have obtained the first set of products in Guangdong Province. We have also obtained the IATF16949:2015 Quality Management System Certification and have published more than 10 academic papers in various professional journals and magazines.

COMPANY BUSINESS SCOPE

- Complete Set Of Automatic Enamel Coating And Firing Equipment

- Automatic Pre-surface Treatment Equipment

- Automatic Painting And Powder Coating Equipment

- Robot Automation And Other Non-standard Automation Equipment

- Automatic Electrophoresis Coating Production Line Equipment

- Various Logistics Conveying Equipment

 

DONGGUAN TIMS AUTOMATIC EQUIPMENT CO., LTD

Dongguan Address: 10B Intelligent Equipment Industrial Park, Qinfeng West Rd No.2, Qinfeng Town, Dongguan City, Guangdong Province, China

 

TIMS TECHNOLOGY (HONG KONG) LIMITED

Hong Kong TIMS Address: 5th floor, Heda Business Mansion, 902 Emperor Street, Shamshu, Hong Kong, China

 

SHENZHEN TIMS TECHNOLOGY CO., LTD

Shenzhen TIMS Address: No.1, Qianwan 1st Road, Qianhai Shenzhen-Hong Kong Cooperation Zone, Shenzhen City, Guangdong Province, China

 

HUBEI TIMS MACHINERY EQUIPMENT CO., LTD

Hubei TIMS Address: TIMS Advanced Technology Industrial Park, Xinxial Road, Yunmeng County Economic Development Zone, Hubei Province, China

COOPERATIVE CUSTOMERS

FAQ

FAQ

1. How long does it take to produce the equipment we ordered?
The production lead time depends on your specific customization requirements. For a complete coating line (the most common type of equipment we supply), the standard production cycle is 30-70 days. If your order involves special configurations (e.g., extended production capacity, or additional functional modules), we will provide a detailed timeline after confirming the technical plan with you.

2. If I want to discuss product procurement with you, what information do I need to provide?
To help us quickly customize solutions and quote accurately, please share the following key details:

1). Type of workpieces to be processed (e.g., auto parts, metal frames, household appliances);

2.) Maximum and regular dimensions of the main workpieces (length × width × height, in mm or inches);

3). Weight range of workpieces (maximum and minimum weight, in kg or lbs);

4). Expected daily output (based on 8 working hours/day and 24 working days/month, e.g., 500 pieces/day);

5). Coating process requirements (e.g., liquid painting, powder coating, enamel coating, electrophoretic coating...);

6). Curing conditions (room temperature curing, electric heating curing, fuel heating curing, natural gas/LPG curing);

7). Available factory space dimensions (length × width × height, in meters or feet) – this helps optimize equipment layout.

3. How will you install the equipment we ordered? And how long will the installation take?
We provide turnkey installation and commissioning services: Our professional engineers will go to your factory to install, debug, and test the equipment until it operates stably.
1). Installation duration: Generally 30-60 days, which varies based on the project complexity (e.g., small coating machines take ~20 days, while large integrated lines may take 60+ days). We will confirm the exact schedule in the contract.
2). Cost note: As per industry practice, the buyer shall bear the on-site engineers' travel expenses (round-trip air tickets), accommodation, and meals during their stay at your factory.

4. What after-sales services do you provide?
We offer comprehensive after-sales support to ensure your equipment runs smoothly:
1). Spare parts supply: We provide a set of free wearing parts (e.g., filters, nozzles) with the equipment. For subsequent needs, we can deliver spare parts within 3-7 working days via international logistics.
2). Maintenance guidance: We will provide a detailed "Equipment Maintenance Manual" and a list of recommended consumables. Our team can also conduct online training for your maintenance staff to help build a regular maintenance system.
3). Technical troubleshooting:
a. Remote support: If there are software or program issues, our engineers can provide remote debugging within 2 hours of your request.
b. On-site support: For major mechanical failures, we will arrange engineers to your factory within 5-10 working days (subject to visa approval) – the buyer only needs to cover travel. accommodation and meal costs.
4). Warranty period: All equipment comes with a 12-month warranty (from the date of successful commissioning). During this period, we will repair or replace faulty components (non-human damage) free of charge.