Zero Voc Emissions Washing Machine Powder Coating Production Line

Product Description

Product Description

Product Name: Powder Coating Production Line 

Basic Information:

1. Product Material: 

a) The main frame is constructed from Q235 section steel; 

b) Key components, such as the pre-treatment and spray booth, are made of stainless steel (grades 304/316); and the heating chamber utilizes heat-resistant alloy materials, including SUS310s

2. Dimensions: 

a) The overall dimensions are customized according to the buyer's factory layout.

b) The core equipment has standard dimensions as follows: Spray booth: Length 3-12 meters × Width 2-4 meters × Height 2.5-4 meters;

    Curing oven: Length 10-40 meters × Width 1.5-8 meters × Height 2-5 meters (varies)

3. Weight: Calculated according to a custom solution. Standard overall weight ranges from 5,000 to 100,000 kilograms

4. Customization: Can be tailored to the buyer's specifications, including the workpiece material (metal/non-metal), dimensions, capacity requirements for the pre-treatment process, spraying method (automatic/manual), and parameters for drying and curing ovens.

5. Voltage / Frequency: 440/380V/50Hz, 220V/60Hz, customizable.

6. Power Consumption: Calculated based on the equipment configuration (Typical range: 80-2000 kW/h)

7. Capacity: Standard: 1 million units/year (Can be increased to 1-5 million units/year based on buyer's requirement)

8. Warranty: Full system warranty 1 year, lifelong technical support and spare parts supply

9. Certifications: CE, ISO9001, SGS

10. Packaging: 

a) Modular equipment is housed in waterproof wooden boxes. 

b) Spray guns, filter cartridges, and other delicate components are individually wrapped in shock-absorbing foam and placed inside carton boxes. 

c)The package includes installation drawings and an operation manual

11. Shipping Methods:

a) Sea freight and international rail transport (are suitable for complete lines;

b) air freight is ideal for urgent spare parts or small units.

c) For domestic orders, door-to-door delivery is supported, including turnkey service or guidance for installation and commissioning

Product Advantages

1. Zero VOC Emissions: 
Utilizes 100% solid powder coatings. The exhaust from the curing oven undergoes treatment, resulting in zero volatile organic compound (VOC) emissions, thereby complying with EU green production regulations and reducing environmental impact and operator health risks.

2. High Powder Utilization Rate: 
Equipped with electrostatic spray guns (utilizing corona charging technology, achieving a powder utilization rate of ≥95%. Unused powder is recycled through a closed-loop recovery system, which includes a cyclone separator and filter cartridges, thereby minimizing material waste.

3. Excellent Coating Performance: 
Produces uniform coatings with high impact, corrosion, chemical, and UV resistance. Suitable for demanding environments in the automotive, appliance, construction, and other industries.

4. Smart & Efficient: 
PLC and touchscreen control enable real-time monitoring of conveyor speed, curing temperature, and powder flow, with automatic alarms for any abnormalities. It supports rapid color changes (10-15 minutes), facilitating adaptation to multi-variant production.

5. High Efficiency, Energy Saving & Environmental Protection: 
TIMS' powder coating lines utilize high-efficiency insulation materials and waste heat recovery systems, complemented by TIMS patented technologies (Powder Line Exhaust Heat Utilization System CN ZL 202222652871.4; Oven Exhaust Secondary Heat Utilization System CN ZL 202423315073.8). These systems reduce heat loss by 28% compared to traditional equipment, leading to a 28% decrease in energy consumption. 

The waste heat recovery system also mitigates heat damage to the equipment structure and electrical controls, enhances operational safety, extends equipment lifespan, and reduces emissions and operational costs, contributing to environmentally-friendly and energy-saving, green, and low-consumption efficient production.

6. Oil-Water Separation Technology: 
TIMS' pre-treatment equipment utilizes patented automatic oil-water separation technology (Patent No.: CN ZL 202222652869.7), reducing degreaser and rinse water consumption by approximately 50%. This saves chemicals and lowers wastewater treatment costs, reducing production costs and improving product quality.

7. Counter-Current Rinsing System: 
TIMS' pre-treatment equipment employs a mature counter-current design, reducing rinse water usage and discharge volume, thereby saving on wastewater treatment costs. Most factories report rinse water savings exceeding 30%.

Product Overview

Product Composition: The system primarily consists of a workpiece conveyor system (including an overhead conveyor and custom hangers), a pre-treatment system (with degreasing, conversion coating, and a drying oven), a powder spraying system (featuring an enclosed spray booth and automatic electrostatic guns), a powder recovery system (comprising a cyclone separator and cartridge filters), a curing oven (utilizing infrared and hot air heating), a cooling system, and an electrical control system.

Product Functions

1. Provides integrated powder coating for metal and non-metal workpieces. 
2. Removes surface oil and contaminants through pre-treatment, applies powder evenly via the spraying system, and melts the powder into a durable film through the curing oven, creating high-performance surface coatings for protection and decoration across various industries.

Product features

1.Flexible Operation: Supports various powder types (epoxy, polyester, hybrid, acrylic, etc.), enables quick color and formula changes, suitable for low-volume high-mix and various capacity productions.

2. Energy-Efficient Design: The curing oven employs high-efficiency insulation, heat circulation, and exhaust heat recovery systems, which reduce energy consumption by 28% compared to traditional ovens.

3. Quality Control: Equipped with coating thickness gauges, cross-cut testers, etc., to ensure uniform thickness and qualified adhesion. The intelligent control system supports production data storage and traceability.

Company Profile

ABOUT US

TIMS Group Company was founded in 2003. It is a professional company engaged in the research and development, manufacturing, sales and service of high-end enamel equipment, intelligent enamel production line equipment, intelligent coating production line equipment, intelligent spraying, high-temperature enamel firing equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise in Guangdong Province, specialized and special new enterprise in Guangdong Province, gazelle enterprise in Guangdong Province, standardized enterprise in Guangdong Province, innovative small and medium-sized enterprise in Guangdong Province, and member unit of China Hardware Products Association Metal and Non-metal Coatings Committee for Metal and Non-metal Coatings.

After years of development, TIMS strategic layout has been formed with Shenzhen Qinhai TIMS Technology as its headquarters and Dongguan TIMS and Hubei TIMS manufacturing bases. The Dongguan manufacturing base is located in Dongguan City, Guangdong Province, with a factory building area of 15,000 square meters. The Hubei Manufacturing Base is located in Yunmeng Economic Development Zone, Xiaogan City, Hubei Province, covering an area of 100,000 square meters.

Until now, we have 93 utility model patents, 31 invention patents, and 33 invention patents under application. TIMS has won one second prize for scientific and technological progress of the China Light Industry Federation, one software copyright and three registered trademarks. TIMS's "Intelligent Pre-treatment Coating Production Line", "Intelligent Cleaning Production Line for Water Heater Inner Tank", "Intelligent Enamel Firing Production Line for Water Heater Inner Tank" and "Intelligent Enamel Firing Production Line for Water Heater Inner Tank" have obtained the first set of products in Guangdong Province. We have also obtained the IATF16949:2015 Quality Management System Certification and have published more than 10 academic papers in various professional journals and magazines.

COMPANY BUSINESS SCOPE

- Complete Set Of Automatic Enamel Coating And Firing Equipment

- Automatic Pre-surface Treatment Equipment

- Automatic Painting And Powder Coating Equipment

- Robot Automation And Other Non-standard Automation Equipment

- Automatic Electrophoresis Coating Production Line Equipment

- Various Logistics Conveying Equipment

 

DONGGUAN TIMS AUTOMATIC EQUIPMENT CO., LTD

Dongguan Address: 10B Intelligent Equipment Industrial Park, Qinfeng West Rd No.2, Qinfeng Town, Dongguan City, Guangdong Province, China

 

TIMS TECHNOLOGY (HONG KONG) LIMITED

Hong Kong TIMS Address: 5th floor, Heda Business Mansion, 902 Emperor Street, Shamshu, Hong Kong, China

 

SHENZHEN TIMS TECHNOLOGY CO., LTD

Shenzhen TIMS Address: No.1, Qianwan 1st Road, Qianhai Shenzhen-Hong Kong Cooperation Zone, Shenzhen City, Guangdong Province, China

 

HUBEI TIMS MACHINERY EQUIPMENT CO., LTD

Hubei TIMS Address: TIMS Advanced Technology Industrial Park, Xinxial Road, Yunmeng County Economic Development Zone, Hubei Province, China

COOPERATIVE CUSTOMERS

FAQ

FAQ

1. How long does it take to produce the equipment we ordered?
The production lead time depends on your specific customization requirements. For a complete coating line (the most common type of equipment we supply), the standard production cycle is 30-70 days. If your order involves special configurations (e.g., extended production capacity, or additional functional modules), we will provide a detailed timeline after confirming the technical plan with you.

2. If I want to discuss product procurement with you, what information do I need to provide?
To help us quickly customize solutions and quote accurately, please share the following key details:

1). Type of workpieces to be processed (e.g., auto parts, metal frames, household appliances);

2.) Maximum and regular dimensions of the main workpieces (length × width × height, in mm or inches);

3). Weight range of workpieces (maximum and minimum weight, in kg or lbs);

4). Expected daily output (based on 8 working hours/day and 24 working days/month, e.g., 500 pieces/day);

5). Coating process requirements (e.g., liquid painting, powder coating, enamel coating, electrophoretic coating...);

6). Curing conditions (room temperature curing, electric heating curing, fuel heating curing, natural gas/LPG curing);

7). Available factory space dimensions (length × width × height, in meters or feet) – this helps optimize equipment layout.

3. How will you install the equipment we ordered? And how long will the installation take?
We provide turnkey installation and commissioning services: Our professional engineers will go to your factory to install, debug, and test the equipment until it operates stably.
1). Installation duration: Generally 30-60 days, which varies based on the project complexity (e.g., small coating machines take ~20 days, while large integrated lines may take 60+ days). We will confirm the exact schedule in the contract.
2). Cost note: As per industry practice, the buyer shall bear the on-site engineers' travel expenses (round-trip air tickets), accommodation, and meals during their stay at your factory.

4. What after-sales services do you provide?
We offer comprehensive after-sales support to ensure your equipment runs smoothly:
1). Spare parts supply: We provide a set of free wearing parts (e.g., filters, nozzles) with the equipment. For subsequent needs, we can deliver spare parts within 3-7 working days via international logistics.
2). Maintenance guidance: We will provide a detailed "Equipment Maintenance Manual" and a list of recommended consumables. Our team can also conduct online training for your maintenance staff to help build a regular maintenance system.
3). Technical troubleshooting:
a. Remote support: If there are software or program issues, our engineers can provide remote debugging within 2 hours of your request.
b. On-site support: For major mechanical failures, we will arrange engineers to your factory within 5-10 working days (subject to visa approval) – the buyer only needs to cover travel. accommodation and meal costs.
4). Warranty period: All equipment comes with a 12-month warranty (from the date of successful commissioning). During this period, we will repair or replace faulty components (non-human damage) free of charge.