Advanced Paint Production Line Equipment for Automotive Electronics Sector

Product Description

Product Description

Product Name: Automatic Spray Painting Line

Basic Information

1. Product Material:

Main frame: Q235B section steel; Paint booth: Stainless steel (304);

Conveyor chain: Wear-resistant alloy steel; Robot arms: High-strength aluminum alloy;

Curing oven: Stainless steel (310) tubes or gas heating system

2. Dimensions:

Overall size customized per buyer's layout.

Standard sizes: Paint booth 4-10m L, 3-5m W, 3-5m H; Curing oven 15-60m L, 2-10m W, 2.5-5.5m H

3. Weight: Typically 20-200 tons, customized

4. Customization:

Customizable for material, size, capacity, painting method, drying, and environmental modules

5. Voltage/Frequency: 440/380V/50Hz, 220V/60Hz, customizable

6. Power Consumption: Calculated per equipment config (100-1000 kW/h typical)

7. Capacity: Typically 1 million units/year (Increased to 1-5 million as required)

8. Warranty: 1-year system warranty, lifelong support and spare parts

9. Certifications: CE, ISO9001, SGS

10. Packaging:

- Modular equipment in waterproof wooden box;

- Robots and precision items in foam-wrapped cases.

- Includes installation drawings and manual.

11. Shipping Methods:

- Sea freight, rail (complete lines);

- Air freight (urgent parts).

- Domestic: land transport, installation, commissioning, training

Product Advantages

1. Smart & Efficient:
PLC and touchscreen enable real-time monitoring of conveyor speed, spray gun parameters, and curing oven parameters, with automatic alarms for anomalies. This supports high-volume automated production.

2. High Efficiency, Energy Saving, and Environmental Protection: 
The curing oven incorporates TIMS' patented technologies, (including the Powder Line Exhaust Heat Utilization System CN ZL 202222652871.4) and the Oven Exhaust Secondary Heat Utilization System (patent number CN ZL 202423315073.8). These systems utilize high-efficiency insulation and waste heat recovery, reducing heat loss by 28% compared to conventional equipment, thereby decreasing energy consumption by the same percentage.  

The curing oven's insulation design, with optimized heat energy management, has been validated in actual operation to maintain the oven surface temperature at ambient +5°C. This approach not only mitigates structural damage from high temperatures but also enhances operational safety, extends the equipment's lifespan, and maintains productivity without any compromise. Additionally, it reduces operational costs and emissions.

3. Oil-Water Separation Technology:
TIMS' pre-treatment equipment employs automatic oil-water separation technology, which reduces degreaser and rinse water consumption by approximately 50%. This results in savings on chemicals and decreases in wastewater treatment costs, thereby reducing production expenses and enhancing product quality.

4. Counter-Current Rinsing System:
TIMS' pre-treatment equipment utilizes a mature counter-current design, which reduces the usage of rinse water and the volume of discharge, thereby saving on wastewater treatment costs. Most factories report savings in rinse water exceeding 30%.

Product Overview

1. Product Composition:

The workpiece conveyor system (including automatic conveyors and custom hangers),

The pre-treatment system (ultrasonic & high-pressure cleaning, surface conditioning, drying)

The automatic spraying system (6-axis robots/fixed spray guns, electrostatic/air spray guns, constant temperature/humidity spray booth), the flash-off and curing system (flash-off area, UV curing/hot air drying ovens), the cooling system, exhaust & wastewater treatment, quality inspection system (vision & thickness gauge capabilities), the electrical control system (PLC + touchscreen)

Product Functions

Provides automated paint finishing for various workpieces, including metal, plastic, and wood. 
Pre-treatment cleans the surfaces and promotes adhesion; spraying applies paint precisely; curing forms the coating.
This results in high-quality, consistent finishes suitable for automotive, electronics, furniture, aerospace, and other industries with high requirements for appearance and protection.

Product features

1. High Efficiency and Stability:
Processes 2 to 8 or more pieceworks per minute per line. A low failure rate ensures continuous batch production.

2. Controlled Environment: 
Paint spray booth maintains constant temperature (18-26°C) and humidity (45-75%) for consistent coating quality.

3. Safe & Reliable:
This section includes explosion-proof motors, fire dampers, and exhaust gas detectors. It complies with industrial safety standards. Safety light curtains are installed in robot zones to ensure the safety of operators.

4. High Automation & Precision:
6-axis painting robots equipped with vision systems allow for fully automated loading, painting, drying, and unloading, resulting in a labor reduction of over 80%. Closed-loop pressure and flow control ensure a coating thickness within ±2µm. The robots' positioning accuracy of 0.1mm achieves uniform coverage on complex shapes.

5. Wide Paint Compatibility: 
Supports water-based, solvent-based, UV-cure, and 2K paints, among others. Features a quick color change system (10-15 minutes) for flexible production of multiple models.

6. Basic Energy Saving & Eco-Performance:
The paint circulation system achieves 95% material utilization, meeting the basic environmental requirements.

7. Intelligent Management:
The PLC monitors paint viscosity, spray pressure, and drying temperature in real-time. It triggers automatic alarms for any anomalies. The data are saved and traceable for quality control.

8. Green & Environmental Protection:
Exhaust and wastewater are treated for compliant discharge, enabling environmentally friendly production.

Company Profile

ABOUT US

TIMS Group Company was founded in 2003. It is a professional company engaged in the research and development, manufacturing, sales and service of high-end enamel equipment, intelligent enamel production line equipment, intelligent coating production line equipment, intelligent spraying, high-temperature enamel firing equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise in Guangdong Province, specialized and special new enterprise in Guangdong Province, gazelle enterprise in Guangdong Province, standardized enterprise in Guangdong Province, innovative small and medium-sized enterprise in Guangdong Province, and member unit of China Hardware Products Association Metal and Non-metal Coatings Committee for Metal and Non-metal Coatings.

After years of development, TIMS strategic layout has been formed with Shenzhen Qinhai TIMS Technology as its headquarters and Dongguan TIMS and Hubei TIMS manufacturing bases. The Dongguan manufacturing base is located in Dongguan City, Guangdong Province, with a factory building area of 15,000 square meters. The Hubei Manufacturing Base is located in Yunmeng Economic Development Zone, Xiaogan City, Hubei Province, covering an area of 100,000 square meters.

Until now, we have 93 utility model patents, 31 invention patents, and 33 invention patents under application. TIMS has won one second prize for scientific and technological progress of the China Light Industry Federation, one software copyright and three registered trademarks. TIMS's "Intelligent Pre-treatment Coating Production Line", "Intelligent Cleaning Production Line for Water Heater Inner Tank", "Intelligent Enamel Firing Production Line for Water Heater Inner Tank" and "Intelligent Enamel Firing Production Line for Water Heater Inner Tank" have obtained the first set of products in Guangdong Province. We have also obtained the IATF16949:2015 Quality Management System Certification and have published more than 10 academic papers in various professional journals and magazines.

COMPANY BUSINESS SCOPE

- Complete Set Of Automatic Enamel Coating And Firing Equipment

- Automatic Pre-surface Treatment Equipment

- Automatic Painting And Powder Coating Equipment

- Robot Automation And Other Non-standard Automation Equipment

- Automatic Electrophoresis Coating Production Line Equipment

- Various Logistics Conveying Equipment

 

DONGGUAN TIMS AUTOMATIC EQUIPMENT CO., LTD

Dongguan Address: 10B Intelligent Equipment Industrial Park, Qinfeng West Rd No.2, Qinfeng Town, Dongguan City, Guangdong Province, China

 

TIMS TECHNOLOGY (HONG KONG) LIMITED

Hong Kong TIMS Address: 5th floor, Heda Business Mansion, 902 Emperor Street, Shamshu, Hong Kong, China

 

SHENZHEN TIMS TECHNOLOGY CO., LTD

Shenzhen TIMS Address: No.1, Qianwan 1st Road, Qianhai Shenzhen-Hong Kong Cooperation Zone, Shenzhen City, Guangdong Province, China

 

HUBEI TIMS MACHINERY EQUIPMENT CO., LTD

Hubei TIMS Address: TIMS Advanced Technology Industrial Park, Xinxial Road, Yunmeng County Economic Development Zone, Hubei Province, China

COOPERATIVE CUSTOMERS

FAQ

FAQ

1. How long does it take to produce the equipment we ordered?
The production lead time depends on your specific customization requirements. For a complete coating line (the most common type of equipment we supply), the standard production cycle is 30-70 days. If your order involves special configurations (e.g., extended production capacity, or additional functional modules), we will provide a detailed timeline after confirming the technical plan with you.

2. If I want to discuss product procurement with you, what information do I need to provide?
To help us quickly customize solutions and quote accurately, please share the following key details:

1). Type of workpieces to be processed (e.g., auto parts, metal frames, household appliances);

2.) Maximum and regular dimensions of the main workpieces (length × width × height, in mm or inches);

3). Weight range of workpieces (maximum and minimum weight, in kg or lbs);

4). Expected daily output (based on 8 working hours/day and 24 working days/month, e.g., 500 pieces/day);

5). Coating process requirements (e.g., liquid painting, powder coating, enamel coating, electrophoretic coating...);

6). Curing conditions (room temperature curing, electric heating curing, fuel heating curing, natural gas/LPG curing);

7). Available factory space dimensions (length × width × height, in meters or feet) – this helps optimize equipment layout.

3. How will you install the equipment we ordered? And how long will the installation take?
We provide turnkey installation and commissioning services: Our professional engineers will go to your factory to install, debug, and test the equipment until it operates stably.
1). Installation duration: Generally 30-60 days, which varies based on the project complexity (e.g., small coating machines take ~20 days, while large integrated lines may take 60+ days). We will confirm the exact schedule in the contract.
2). Cost note: As per industry practice, the buyer shall bear the on-site engineers' travel expenses (round-trip air tickets), accommodation, and meals during their stay at your factory.

4. What after-sales services do you provide?
We offer comprehensive after-sales support to ensure your equipment runs smoothly:
1). Spare parts supply: We provide a set of free wearing parts (e.g., filters, nozzles) with the equipment. For subsequent needs, we can deliver spare parts within 3-7 working days via international logistics.
2). Maintenance guidance: We will provide a detailed "Equipment Maintenance Manual" and a list of recommended consumables. Our team can also conduct online training for your maintenance staff to help build a regular maintenance system.
3). Technical troubleshooting:
a. Remote support: If there are software or program issues, our engineers can provide remote debugging within 2 hours of your request.
b. On-site support: For major mechanical failures, we will arrange engineers to your factory within 5-10 working days (subject to visa approval) – the buyer only needs to cover travel. accommodation and meal costs.
4). Warranty period: All equipment comes with a 12-month warranty (from the date of successful commissioning). During this period, we will repair or replace faulty components (non-human damage) free of charge.